1.Components overcommit
SMT machine setup and operation should properly requires components overcommit. For The unused and excessive parts supplied by you or purchased by us which will be packaged and returned to you together with the finished PCBA boards.
SMT components which are not supplied on reels should be on one continuous strip of tape.
If your have different PCBA work need to assemble the same SMT components, do not cut them into strips, please keep them in the continuous strip of tape or on the reels.
Resistors, Capacitors, Diodes (0603, 0805, 1206, 2225, SOT, SOD, MELF - packages) has require a minimum of 50 pieces and have to exceed the required quantity by 30 pieces. (e.g.: assemble quantity 40 pieces – we will need 70 pieces – this meets our minimum of 50 pieces plus 30 pieces over assemble quantity).
Resistors, Capacitors, Diodes (0201, 0402, miniMelf, miniature packages) require a minimum of 100 pieces have to exceed the required quantity by 50 pieces. (e.g.: assemble quantity 80 pieces – we will need 130 pieces- this meets our minimum of 100 pieces plus 50 pieces over assemble quantity).
A small number of excess(1-5 pieces based on the total quantity of assemblies) is requested for expensive parts such as IC, BGA, QFP, Connectors, etc.
Ensure that smoothly assembling and shipping your PCBA on time.Please send more extra or contact us for answers,if you have any question or doubt,.
2.Panelization
If your PCB dimension is smaller than 50mmx100mm, or if your PCB is of any shapes (circular, or odd shape) other than rectangle, your boards must be panelized in an array for assembly. As we also fabricate your PCB for you, so once we start fabricating your boards we will have the panelization file (solder paste data), we will transfer the data to PCBA department to create the stencil to match the panelized PCB.
3.Break-away Rails (Break-away Tabs)
If the clearance between the board’s edge and copper features is less than 3.5mm (138mil), or your boards need to be panelized for some reason, Break-away rails (Break-away tabs) must be added at the two longer paralleled edges of the boards to ensure that the boards can be assembled by the machine.